SS 304 Forged Valves
Flanges are mechanical components used to connect pipes, valves, pumps, and other equipment to form a piping system. SS 304 forged flanges are produced using high-quality stainless steel (SS 304), which is known for its excellent corrosion resistance, strength, and formability. These flanges are forged under high pressure, which significantly enhances their mechanical properties compared to cast flanges. The forging process results in a finer grain structure, improving the flange's overall strength and toughness. SS 304 is an austenitic stainless steel grade, highly resistant to oxidation and corrosion, making it an excellent choice for environments prone to exposure to moisture, heat, and corrosive chemicals. The material's resistance to chloride-induced stress corrosion cracking further adds to its versatility, making it suitable for use in diverse industries, including marine, food processing, pharmaceuticals, and more.
The process begins with the careful selection of high-quality SS 304 stainless steel. SS 304 is known for its excellent corrosion resistance, good mechanical properties, and ease of welding and forming. The material undergoes stringent quality checks to ensure it meets the necessary specifications for durability and performance. After material selection, the SS 304 stainless steel billets are heated to a specific temperature and then subjected to the forging process. The forging process involves applying high pressure to shape the metal into the desired flange design. This method is superior to casting because it improves the grain structure of the metal, resulting in increased strength and toughness. The forging process also ensures the flanges are free from internal defects, which can affect their performance.
Once the flanges are forged, they undergo precise machining to achieve the required dimensions, including bolt holes, face finish, and overall shape. Our state-of-the-art CNC machines are employed to provide high precision, ensuring that each SS 304 forged flange is manufactured to the exact specifications required for its intended application. This step is crucial to ensure proper alignment and a leak-proof seal when the flange is installed in a piping system.
SS 304 forged flange undergoes rigorous testing to ensure it meets the necessary industry standards and specifications. This includes dimensional inspection, pressure testing, and material testing for chemical composition, hardness, and mechanical properties. Ferrobend ensures that all flanges are free from defects and meet the highest quality standards before they are dispatched.
At Ferrobend, we understand that every project has unique requirements. We offer customization options to meet your specific needs, including flange size, face finish, bolt hole configuration, and pressure rating. We work closely with our customers to ensure the final product meets their precise specifications.